Air Force cadet creates bulletproof breakthrough

From:,  by Kelly David Burke, Alicia Acuna,  Jun 2, 2017

Air Force Cadet Hayley Weir had an idea that turned out to be a game changer. “It was just the concept of going out there and stopping a bullet with something that we had made in a chemistry lab.”

The 21-year-old Weir approached Air Force Academy Assistant Professor Ryan Burke with the idea. He was skeptical.

“I said, ‘I’m not really sure this is going to work, the body armor industry is a billion-plus-dollar industry,” he noted.

Weir’s idea was to combine anti-ballistic fabric with what’s known as a shear thickening fluid to create a less heavy material to use in body armor. She demonstrated the principle to Burke by combining water and cornstarch in a container and asking the professor to jam his finger into the paste-like goo.

“I jam my finger right into this bowl, and I almost broke my finger! Hayley’s laughing because I’ve got this finger that I’m shaking and I’m saying, ‘You know, that’s pretty impressive stuff.'”

Convinced, Ryan worked with Weir for several months in a small lab at the Air Force Academy in Colorado Springs. They were helped and advised by Dr. Jeff Owens, Senior Research Chemist at the Air Force Civil Engineer Center at Tyndall Air Force Base in Florida.

They tried combining several different ingredients to come up with the exact formula for the shear thickening fluid, and the correct way to layer it with ballistic fibers.

“The pieces are not new,” Weir explains, “everything that we’ve used in there has been researched (before) in some capacity for ballistics protection.”

They tested their combinations on the firing range, failing time and again, until one day their quarter-inch thick design repeatedly stopped a round fired from a 9mm handgun.

Weir and Ryan’s excitement was tempered by the range safety officer who pulled his .44 Magnum and told them bluntly, “This will fail.”

Ryan says, “We loaded it in and it stopped it. And it stopped it a second time, and then a third time.”

They realized they had hit on something special that could potentially lighten the average 26-pound body armor kit worn by servicemen in the field by as much as two-thirds.

“This is something that our competition doesn’t have right now,” Weir explained. “And with this advantage our soldiers, if they wear this body armor, will be able to move faster, run farther, jump higher.”

Body armor for the military and first responders may not be the only thing that can be improved by the new fabric. It could possibly be used to reduce or replace the thick metal plates that protect military aircraft, tanks, and other vehicles.

“And there’s some significant gravity and weight behind that,” Ryan said. “And what it could mean for people like my friends who are still active duty in the military that are going downrange, serving overseas.”

A patent for the as yet unnamed design is pending, and if money is ultimately made, the Air Force will share the profits with Weir, Ryan, and Owens.

“It doesn’t feel like it’s that great of an achievement,” Weir muses, “just because it’s been something that we’ve enjoyed doing.”

The Air Force believes it is definitely a great achievement. They are providing the newly graduated 2d Lt Weir with a full-ride scholarship to Clemson University, where she will earn her Master of Materials Science and Engineering, before returning to the Air Force to continue her work.

Alicia Acuna joined Fox News Channel (FNC) in 1997 and currently serves as a general assignment reporter based in the network’s Denver bureau.


[Shakes head] I must be reading this wrong. It says that a young woman enrolled in the Air Force Academy (and thus, a college student), isn’t protesting or making demands of the school’s administration or complaining about microaggressions, she is actually applying herself, working with her professor, and creating a new kind of body armor that could result in saving thousands of lives. 

She is actually studying, educating herself, and improving survival chances for our military, all instead of protesting and rioting – what a concept!

Now, I’ll grant you that she is doing this at one of our service academies and they wouldn’t put up with the crap that is splattered all over Evergreen College anyway, I know that, but it does clearly illustrate a gigantic difference in commitment. Here’s a young woman who has made a commitment to her country by serving in the military and has further committed to using her God-given talents to help others.

I can’t speak for everyone, but she outranks those worthless racist anarchists at lesser colleges and universities in Garnet’s respect and admiration by a country mile. In fact, I wouldn’t be averse to rounding up and using those protesters as test subjects when testing the new armor against rifle rounds, that way they’d at least do something worthwhile with their miserable lives.

We could use thousands more just like her.



Categories: General, Political


6 replies

  1. Saw that report. Simply amazing


  2. Great stuff, Garnet! That applies to both the story and your commentary.


  3. What a great story. We’ve used cornstarch as a thickening agent for years, but who would have thought that something so basic would the beginning of huge improvements to a life-saving device used by so many?

    It certainly wasn’t dreamed up while whining about safe spaces and protesting integration. It’s good to know that not everyone in college these days is a screaming liberal.

    Liked by 1 person

    • My feelings as well. Anyone who has ever combined water and cornstarch has experienced the hardening action, but who (until now) would have thought of that hardening effect as contributing to stopping a bullet. Talk about thinking “outside the box”!


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